New construction of the anaerobic stage for a brewery wastewater treatment plant in Croatia
Combination of anaerobic and aerobic technology
In 2008, following a tender process, CUSS was selected to build the wastewater treatment plant for an existing beer production and bottling plant in Croatia.
NUMBERS & FACTS:
• Location: Karlovac, Kroatien
• Hydraulic Capacity: 3600 m³/d
• Organic Load: 1100 kg/d (CSB)
• Year of completion: 2008
THE TASK
The aim of the construction of a wastewater treatment plant for the purification of highly contaminated production wastewater was to reduce the organic load of the water from 3500 mg/l in the inlet by > 80% in order to fulfil the legal requirements and continue to receive permission to discharge the wastewater into the sewer system. This was also intended to reduce the fees.
The challenge lay in the very large volume of wastewater produced and the above-average load of solids and organic matter.
CUSS developed a customised process concept based on these requirements and other wastewater parameters. Furthermore, a customised plant dimensioning and calculation of all process steps was carried out to ensure reliable plant operation for all possible scenarios of wastewater quantity and quality.
In a first mechanical treatment stage, solids that are transported with the wastewater to the treatment plant are separated from this flow and dewatered.
The screened wastewater is then pre-acidified under anoxic conditions. The selected technology minimises the consumption of chemicals in this process step.
Pre-treatment is particularly important in anaerobic purification processes as the biomass places high demands on environmental conditions such as temperature, pH value, wastewater composition and low solids content.
WASTE WATER INGREDIENTS:
- Product residues and losses from the areas of storage, preparation and bottling
- Residues from the brewing process such as yeast, spent grains
- Glue and substances containing fibres from bottle cleaning, labelling and packaging.
- Cleaning lyes and acid from bottle washing
- Mineral additives from water treatment
- Chain lubricants and belt lubricants from the bottling and bottle transport area
PROCESS STEPS:
- Mechanical separation
- Pre-acidification
- Anaerobic cleaning stage (UASB) with secondary aeration
- Exhaust air treatment
- Preparation for biogas utilisation (pressure increase)